Ever-power manufactures conveyor chain sprockets in a number of styles. These include conveyor chain sprockets produced as plate tires or with regular or split hubs installed on one or both sides. Ever-power conveyor chain tires can be manufactured in a number of special components with hardened teeth where necessary.
How exactly to extend conveyor chain sprocket and chain wear life
The last thirty years have observed numerous innovations in conveyor technology which have brought greater safety and efficiency. However, alter in this field hasn’t always been always for the better.
One innovation is the introduction of sprockets with a straight quantity of teeth. It was thought that would offer clients a greater choice when designing chain conveyor systems. Nevertheless, sprockets with a straight number of teeth are not recommended by experienced technical engineers.
If a sprocket comes with an even number of teeth, the same tooth will be involved by the same rollers on each rotation, leading to uneven wear and decreased service life. A similar result will happen if the amount of teeth in small sprocket is certainly a devisor of the amount of pitches on the conveyor chain. Choosing a sprocket with an odd amount of teeth, however, will provide you at least dual the service life.
Dual pitch conveyor chain sprockets are often overlooked nowadays but are ideal for saving upon space and have a longer wear life than standard sprockets. Suitable for long pitch chain, double pitch sprockets possess more teeth when compared to a standard sprocket of the same pitch circle diameter and distribute put on evenly across the teeth. If your conveyor chain is compatible, dual pitch sprockets are worth considering.
Many of today’s conveyors include electronic load monitoring in the control system. While this is a useful safety feature, technical engineers recommend that they are found in conjunction with shear pin sprockets.
Electronic sensing is definitely ideal where there is a slow increase in load (due to damaged bearings or dirt contamination, for example) as there can be time to fully stop the drive before any damage can occur. Regarding a mis-feed or mechanical breakage, however, where in fact the load enhance is sudden, the sensor will not automatically break the connection between the motor and the powered load and comprehensive damage can be triggered to the conveyor chain and attachments. For this reason a shear pin sprocket is needed in addition.
Shear pin sprockets may be more costly than standard sprockets at the outset but will limit downtime and save on alternative costs. If a conveyor becomes overloaded and potentially dangerous, the shear pin will break and prevent the conveyor, hence limiting damage. Once the load or obstruction offers been cleared, just the shear pin needs to be changed and the conveyor can quickly start moving again.
In conclusion, older types of sprocket are often forgotten but provide considerable advantages including long service life, limited damage in case of conveyor breakdown and reduced alternative costs.

Our conveyor chains and sprockets are engineered to high quality and performance criteria. Wear resistance, mechanical power, working temperature and coefficient of friction are all important considerations.
Molded and machined sprockets available in a variety of teeth and bore sizes. They are also offered for all plastic chain and modular plastic belt products. Our products are created to help our customers increase their productivity and improve their working environment
The professionals at Ever-power have been working with chains and sprockets for many years. If you’ve worked with other organizations and uncovered that you couldn’t discover precisely the right part for your needs, that’s not likely to happen here! If we don’t have the roller chain sprockets or conveyor chain sprockets that assembling your project needs in stock, we can still custom manufacture per customer requirement. Plus, we keep a large number of exclusive sprockets in stock and are in a position to deliver them out the same day time. We know that any downtime can be costly, and we work hard to ensure that you’re up and running once again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you will need a sprocket, nevertheless, you aren’t sure exactly the thing you need? This universal problem is one which our Ever-power specialists hear on a weekly basis. We excel at working with you to make sure that you get specifically the roller chain sprocket or conveyor chain sprocket that will keep assembling your project or machinery moving again. Sprockets are for sale to a variety of uses from forestry to machinery, and everything among. It’s just as important to select the correct sprocket as it is to use the proper chain — a mismatch could be catastrophic, causing harm to costly machinery and even harmful accidents. See how Ever-power helps you find the ideal roller chain sprocket.
Struggling with how exactly to explain your sprocket so you can find a different one? Here’s a few of the questions that people often ask clients to help stage them in the proper direction:
Do you know what type of sprocket you need?
How is your sprocket getting used — since a drive sprocket or idler sprocket?
What’s the diameter of the sprocket you should replace?
How many the teeth are in your sprocket?
What size chain are you using?
As you can see, there is a advanced of complexity that goes in to making certain we recommend the specific roller chain sprocket or conveyor chain sprocket for your project.
PEER Perfectly Pairs!
If you’re replacing an entire system, you might need a matching chain to go along with your sprocket. By replacing both these items at the same time, you may expand the overall existence of your machinery. Sagging chains are often to be blamed for inefficiencies that can trigger disfiguration of other areas because of inconsistent pressure or slippage. Replacing the sprocket by itself may not end up being enough to solve the root problem you are experiencing. The good news is that the knowledgeable team at Ever-power will work with you to diagnose problems and make suggestions for the best and most cost-effective path forward.
Ready to get your project back up and running quickly? You may also drop us a message at [email protected], and we’ll work with you to ensure that we offer you with the exact roller chain sprockets or conveyor chain sprockets that you need.
Sprocket for Standard Conveyor Chain
Sprocket for conveyor chain is designed and designed to optimum contour, materials, hardness, and precision to have the highest efficiency of conveyor operation.
We provide a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that make use of S rollers build relationships every other tooth. Sprockets could have an extended life as chains build relationships different teeth each time the rollers rotate (when actual number of the teeth is odd).