Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been developed with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest functionality whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, along with universal mounting capability.
Most of these options are made possible by a modular style concept that starts with a cubic housing.
The EP-Series is an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for power tranny, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your machine style.
Below is a selection of EP-Series gearboxes. You could find the full products, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use because of their machine-friendly structure and adaptability. The efficient and reliable top performer is obtainable in different variations. Like all Ever-Power spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc tooth according to Ever-Power. For clients, this means higher toothing quality and precision along with even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input quickness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by high quality and robust performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the wheel are mainly made with Ever-Power spiral gearing providing a peaceful, steady and efficient operation.
Type EP may be the standard version where the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for transmitting of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox manufactured according to client requirements.
Our spiral bevel gearboxes can be given up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and may be fitted with a engine flange with a coupling for direct mounting of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and can be provided in a hygienic edition with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellow chromated gear housing. When there is a need for special shafts or flanges, we have great encounter in adapting gearboxes – also in smaller quantities – or in designing special gearboxes for example with gear housings in stainless or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the differences in helix angles, they can be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, due to the actual fact that manufacture facilities for straight bevel gears have become rare and the fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which may be polished superior in conditions of noise decrease, spiral bevel gears are likely to become more common in the future.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each possess differing teeth styles, and presently most gears utilize the Gleason method. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make us extremely flexible and responsive. We interact in partnership with you, providing tips and assistance for your specific program, guiding you through idea, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a choice of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as for example ATEX or for use in the food industry
Different corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time by being extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are thoroughly spaced to permit lubricants to become spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut style.
Spiral bevel gears are designed for applications that require high quickness and high torque power. They can help cut customer costs by giving long-lasting performance with minimal dependence on repairs or replacements. With spiral bevel gears, you don’t have for offsets and a significantly reduced threat of overheating. Curved the teeth and deeper traction between those teeth ensures greater asset availability to boost flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-level angle. The teeth are designed with a slight curve to supply better flexibility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they’ll not slip during operation. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.