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November 11, 2019

Quite a few projects are exclusive within the sector and represent one of the most challenging sizes and geometries of gears produced today. We maintain a wide selection of rare gear shaping tools and also advanced CNC milling and turning centers, that allows us to gear rack for Woodworking Industry produce a vast array of gear, sprocket, work, and rack sizes, styles, and patterns.
To attain the high rack power the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the necessary flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no additional manufacturers can generate. The part shown this is a helical gear rack that is utilized on a Maag equipment manufacturing machine. The apparatus rack is 6′ long, includes a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.

The customer needed an upgraded part which is essential to the operation of their machine and had previously been struggling to find someone with the capability to cut the required size of helical rack. Many times customers contact us because OEM parts are no more available or are cost prohibitive. Often, clients have found that the grade of replacement parts produced by us exceed the product quality their OEM parts.

To achieve the high rack strength the customer required, the main of the teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the required flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no other manufacturers can create. The part shown this is a helical gear rack that is used on a Maag gear manufacturing machine. The gear rack is 6′ long, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.

This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the intensive know-how of our skilled experts in both tool and machine engineering, our customers benefit from a distinctive synergy effect leading to an increased service existence of both machine and equipment, along with an optimal formed component quality. We aim to surpass your targets and make sure your success with our quality.
For a long time, a machine tool builder had produced their personal precision gear racks to accomplish ultra-precise positioning on their machines. They also required this because their crucial customers demanded that their machines maintain accurate positioning with no error compensation on the axis.
To save costs, they wanted to find a gear rack supplier who could accomplish the same restricted rack tolerances and performance level that they had come accustom to.
Choosing from their wide selection of regular rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) gear rack, which acquired a complete pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The real pitch deviation was measured at 20º C and marked on each rack.